Flatbed plotters derive their name from their design: unlike roller plotters, they feature a stationary, flat surface where the material is placed. A movable beam carries the tools across the material, rather than moving the material itself.
The primary function of flatbed plotters is to cut various substrates without relying on traditional die cutters. These machines shape raw materials with precision, enabling applications such as creating boxes, stickers, signs, or other items depending on the machine's capabilities.
Flatbed plotters vary significantly based on the types of applications they can handle, which, in turn, define their target markets. An equally crucial differentiator is the tools that can be mounted on the machine. These tools determine not only the range of tasks the plotter can perform but also the quality and method of execution.
Contrary to popular belief, the size of the machine is not the most critical factor when choosing a flatbed plotter. Instead, the first consideration should be its ability to process the intended materials. The machine’s size becomes relevant only when aligning with the dimensions of the materials and, in the case of printed materials, the required print capacity and maximum print size.
Lastly, software capabilities are another key factor in distinguishing flatbed plotters. While these machines typically come equipped with software, their ability to support a wide range of file formats can significantly influence the range and complexity of tasks they can perform.
Flatbed cutting plotters can cut different types of materials. The workability of a material is closely related to the choice of tools with which the machine will be equipped.
However, flatbed plotters tend to be used for processing soft materials such as paper, cardboard, adhesive, fabrics, foams and all those materials that have a low resistance to processing.
When discussing materials for flatbed plotters, it’s important to differentiate between those that can be cut using a drag knife, oscillating knife, or rotary knife.
Among these, PVC Forex® represents the hardest material that a flatbed plotter can typically handle, marking the upper limit of its cutting capabilities.
Flatbed plotters often perform more than just cutting. For example, creating boxes may require a second tool for creasing, while adhesive materials might need a half-cut. For tougher materials like Alu-dibond, high-density Forex®, Lexan, Plexiglass, or medium-density fiberboard—commonly used in the signage market—additional tools like specialized cutters are necessary to achieve precise results.
As you can see, flatbed plotters offer a wide range of options and customization possibilities to meet the unique requirements of various industries.
If you're considering whether a flatbed plotter is right for your business, these machines can be a game-changer for graphic, packaging, and printing companies, effectively addressing five key needs. If any of these resonate with your operations, it might be time to invest in a flatbed plotter:
Flatbed plotters allow you to create prototypes swiftly, giving you and your clients a tangible preview of the final product. This accelerates project approvals by showcasing a polished version early in the process.
By bringing more production in-house, you can streamline workflows, reduce costs, and maintain better quality control. This minimizes organizational risks and provides greater flexibility over timelines and processes.
Flatbed plotters let you produce precisely what your customer needs without the constraints of minimum order quantities. Say goodbye to large runs solely aimed at offsetting high start-up costs.
Without a flatbed plotter, you're often dependent on external suppliers and pre-designed cutting dies. With one, you gain complete creative freedom to design and execute unique projects independently, tailored to your customers’ needs.
A flatbed plotter enhances your ability to meet tight customer deadlines. You can split production into smaller batches, enabling pre-deliveries and greater flexibility without committing to a single large production run.
Flatbed plotters offer several distinct advantages, but they are less suited for cutting large volumes of material compared to traditional die-cutting machines. This is because traditional die cutters are designed for speed and can complete high-volume tasks much faster.
However, it’s important not to directly compare the die-cutting processes of flatbed plotters with those of traditional machines. The two operate on fundamentally different methods and concepts. The choice between them should be guided by your production needs, particularly the volume of output you aim to achieve.
You might wonder if it’s possible to use both solutions. The answer is yes, and in many cases, this can be a highly effective strategy. Combining both technologies allows your business to address a broader range of requirements.
- Traditional die-cutting machines excel in handling high-volume production efficiently.
- Flatbed plotters provide flexibility, enabling you to switch between production methods based on cost-effectiveness and the quantity of materials to be processed.
By leveraging both solutions, your company can maximize efficiency, maintain cost control, and adapt to varying production demands seamlessly.
With a wide range of digital flatbed plotters available, selecting the right one can be challenging. To make an informed decision, consider these key factors:
Focus on what your business requires now rather than what you might hypothetically need in the future. Overbuying features that you may never use can lead to unnecessary expenses. Prioritize a plotter that matches your current production needs for optimal efficiency and cost savings.
Look for a machine with a proven track record. Reliable plotters often come from long-established brands with decades of experience. Models that have been on the market for years, with regular updates, are typically a safe choice. Longevity of both the brand and the specific product indicates quality and durability.
A trusted seller enhances your confidence in the purchase. Choose dealers with long-standing experience selling the same model, as they likely have strong ties to the manufacturer, ready access to spare parts, and experienced technicians for training, upgrades, and repairs.
Quality after-sales service is essential for a machine you’ll use extensively over many years. Before purchasing, gather detailed information about the support offered, including costs, service packages, and assistance programs. Transparent and comprehensive support options indicate a reliable seller.
Ensure the plotter integrates seamlessly with the software you already use. Many manufacturers provide bundled software that adds significant value, such as tools for contour cutting or CAD programs for packaging design. Check if these offerings align with your workflow to maximize productivity.
By focusing on these factors, you can confidently select a flatbed plotter that fits your needs, offers reliable performance, and supports your long-term business goals.
